Large Scale 3D Printing Service
High-quality Large Scale 3D printed parts for industrial applications, prototyping, and functional production. Access our vetted network of manufacturing partners in Italy and order custom large-format parts with precision and strength.
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Wide range of fiber-reinforced and thermoplastic materials
ISO 9001:2015
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What is Large Scale 3D Printing?
Large Scale Additive Manufacturing (LSAM) is an advanced 3D printing technology designed to produce large-format parts with high mechanical performance. Using high-speed extrusion-based processes, LSAM enables the creation of complex, lightweight, and durable structures in industries such as aerospace, automotive, architecture, and tooling, like kogs and fixtures as well as molds.
Large Scale Materials
ABS (Acrylonitrile Butadiene Styrene) reinforced with 20% carbon fiber offers a unique balance of strength and lightness. Used in rapid prototyping, tooling, and large-scale manufacturing, this material is ideal for applications that do not require high-temperature resistance (up to 80°C).
A composite ABS material reinforced with 30% glass fiber, providing enhanced stiffness and durability. Ideal for large-scale prototypes, molds, and tooling, this material performs well in non-high-temperature environments (up to 80°C).
ASA (Acrylonitrile Styrene Acrylate) is a UV-resistant polymer recommended for outdoor applications, offering excellent mechanical properties and durability for design and architectural components.
A reinforced version of ASA containing 20% glass fiber, combining UV protection with enhanced strength. Suitable for outdoor applications, furniture, and industrial parts.
A thermoplastic elastomer derived from sugarcane, offering rubber-like flexibility with a Shore A hardness of 89. This material is widely used in furniture, seating, and design components.
A polycarbonate composite reinforced with 20% carbon fiber, offering exceptional heat and chemical resistance. Suitable for high-performance applications, including autoclave tools and heat-resistant industrial components.
A biodegradable thermoplastic derived from renewable sources such as corn and sugarcane. Easy to process and customizable in color, it is widely used in design, art, and furniture applications.
Large Scale Material Properties Compared
Material
Colour
Max. dimensions
Tensile Stress at break (MPa)
Tensile Modulus (GPa)
ABS CF20
black
1500x2000x1500 mm
22.16-87.58
2.55-10.96
ABS GF30
white
1500x2000x1500 mm
20.54-62.24
2.61-7.68
ASA
-
1500x2000x1500 mm
31.76-35.26
2.14-2.16
ASA GF20
-
1500x2000x1500 mm
28.14-82.98
2.85-7.1
BioEVA 89A
matte transparent
1500x2000x1500 mm
4.2-9.31
-
PC CF20
black
1500x2000x1500 mm
50.84-99.94
2.93-8.4
PLA
multicolor
1500x2000x1500 mm
53
3.6
PP GF35
black
1500x2000x1500 mm
25.34-92.4
3.12-8.96
PP GF30
black
1500x2000x1500 mm
19.24-93.82
2.24-7.44
TPE 70A
-
1500x2000x1500 mm
2.27-5.23
-
PET-G
translucent
1500x2000x1500 mm
45
3
ABS GF20
-
1500x2000x1500 mm
-
-
Large Scale Surface Finishes
Enhances part precision with tight tolerances and smooth surfaces through post-processing on DMLS printed components.
Custom painting for visual appeal and added protection on DMLS parts, tailored to your design and color needs.
Accurate sanding for smooth, ready-to-use surfaces. Standard or advanced finishes available.
Pros & Cons of Large Scale 3D Printing
Capable of printing large-format, complex parts
Strong and lightweight composite materials available
Reduces material waste compared to subtractive processes
Lower resolution compared to small-scale 3D printing methods
Post-processing may be required for surface finishing
Large Scale capabilities compared with other technologies
Capabilities
Max. Dimensions
Min. Feature Size
Min. wall thickness
Tolerance
Description
SLS
680x380x540 mm
0.8mm
0.7-1.3 mm
±0.3% (±0.3mm)
Uses a laser to fuse powdered materials layer by layer, ideal for creating durable and complex parts without support structures, widely employed in aerospace, automotive, and medical industries.
DMLS
500x280x340 mm
0.6-0.8 mm
0.22 mm
±0.25 (≤15mm);
±0.5 (>15mm)
Similar to SLS but uses metal powders, producing high-strength, intricate metal parts suitable for functional prototypes and end-use components in aerospace, medical, and automotive industries.
SLA
1350x750x500 mm
0.2-0.5 mm
1-3 mm
±0.2% (min. 0.2 mm)
Employs a UV laser to cure liquid resin into solid layers, ideal for creating highly detailed, smooth, and intricate parts. Widely used for detailed prototypes and intricate designs in jewelry and dental applications.
MJF
380x284x380 mm
0.5 mm
0.3-0.5 mm
±0.3% (±0.2 mm)
Utilizes multiple jets to apply fusing agents onto powder, which is then fused by heating elements. Delivers high-resolution, functional parts with fast production times, often used in aerospace, automotive, and consumer goods industries.
Polyjet
490x380x200 mm
1.2-2 mm
1 mm
±0.1%
Jetting liquid photopolymer resin and curing it layer by layer with UV light, enabling highly detailed, multi-material parts with diverse properties. Popular in prototyping and complex, color-rich models in medical modeling, consumer goods and electronics fields.
FDM
914x690x914 mm
1.2-1.5 mm
1.5 mm
±0.5% (±0.5 mm)
Uses a heated nozzle to extrude thermoplastic filament layer by layer, ideal for creating durable and functional prototypes. Commonly used in manufacturing, automotive, and consumer products.
DLP
510x280x350 mm
0.5 mm
1 mm
±0.30 mm < 100mm;
±0.3% > 100 mm
Uses a digital light projector to cure liquid resin layer by layer, providing fast and precise prints with high resolution. Commonly used in dental, jewelry, and high-detail prototype applications.
Large Scale
2500x2500x4000 mm
3 mm
-
±5 mm/mtl
Uses a digital light projector to cure liquid resin layer by layer, providing fast and precise prints with high resolution. Commonly used in dental, jewelry, and high-detail prototype applications.
DED
1200x800x600 mm
-
-
-
Uses an electron beam to melt and deposit metal powders or wire, ideal for repairing or adding features to metal parts in aerospace and manufacturing.
Bindet Jet
430x310x150 mm
-
-
±3% mm
Involves depositing a binder material onto a powder bed to form parts, which are then sintered. Useful for producing complex, cost-effective parts, often used automotive, aerospace, and consumer goods industries as well as jewerky.
FAQ about our Large Scale 3D Printing service
What are the mechanical properties of Large Scale 3D printed parts?
Large Scale 3D printed parts offer high structural integrity, impact resistance, and lightweight properties. Depending on the material used, properties range from high stiffness (ABS GF30) to high flexibility (TPE 70A).
What are the dimensional tolerances of Large Scale 3D prints?
Typical tolerances for Large Scale prints are ±5 mm per meter of printed material. The accuracy may vary based on part geometry and material, but the parts can be post processed in order to get the desired surface finishing.
What are the design constraints for Large Scale 3D printing?
- Minimum Wall Thickness: Typically, 3-5 mm for structural integrity.
- Feature Resolution: Features smaller than 3 mm may not form accurately.
- Surface Finish: Due to the nature of extrusion-based large-scale printing, post-processing is often required to achieve smooth surfaces.
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