PolyJet 3D Printing service

  • Vero Materials, Agilus Shore 30
  • ISO 9001:2015

PolyJet is an advanced Additive Manufacturing technology

It uses inkjet-style print heads to deposit photopolymer droplets layer by layer, which are then cured by UV light. This process enables high-resolution printing with fine details, smooth surfaces, and multi-material and multi-colour capabilities. PolyJet is ideal for producing prototypes, detailed models, and functional parts with variable material properties in a single print.

Polyjet 3D printing use cases

  • Rigid and flexible multi-material prototypes

    Rigid and flexible multi-material prototypes

  • Highly realistic full-colour models

    Highly realistic full-colour models

  • Overmoulding and soft-touch simulations

    Overmoulding and soft-touch simulations

  • Grips, buttons, and elastomeric surfaces

    Grips, buttons, and elastomeric surfaces

  • Guides and models for medical applications

    Guides and models for medical applications

  • Realistic packaging and design prototypes

    Realistic packaging and design prototypes

  • Transparent components and demonstration models

    Transparent components and demonstration models

Polymers

Vero Materials

Vero is a family of rigid photopolymer materials offering high detail, precision, and a variety of colour options. It is ideal for concept models, visual prototypes, and applications requiring smooth, high-resolution prints.

Agilus 30

Agilus Shore 30 is a flexible, rubber-like material designed for applications requiring impact resistance, flexibility, and soft-touch properties. It is suitable for seals, grips, and other functional prototypes.

Our team of experts is at your disposal

Our engineers support you in material selection, optimising the part for metal 3D printing, and defining the required post-processes and inspections.

Talk to an expert

Comparison with other technologies

Technology Max. size Min. detail size Min. wall thickness Tolerance Description
DMLS Metal 500×280×340 mm 0.6-0.8 mm 0.22 mm ±0.25 (≤15mm); ±0.5 (>15mm) Similar to Selective Laser Sintering (SLS), but uses metal powders to produce high-strength, intricate metal parts, suitable for functional prototypes and end-use components in aerospace, medical and automotive.
SLS Plastic 680×380×540 mm 0.8 mm 0.7-1.3 mm ±0.3% (±0.3mm) Uses a laser to fuse powdered materials layer by layer, ideal for durable, complex parts without support structures. Widely used in aerospace, automotive and medical.
SLA Plastic 1350×750×500 mm 0.2-0.5 mm 1-3 mm ±0.2% (min. 0.2 mm) Uses a UV laser to cure liquid resin into solid layers, ideal for highly detailed, smooth, intricate parts. Widely used for detailed prototypes and complex designs in jewellery and dentistry.
MJF Plastic 380×284×380 mm 0.5 mm 0.3-0.5 mm ±0.3% (±0.2 mm) Uses multiple jets to apply fusing agents onto powder, which is then fused by heating elements. Delivers high-resolution functional parts with short lead times, often used in aerospace, automotive and consumer goods.
Polyjet Plastic 490×380×200 mm 1.2-2 mm 1 mm ±0.1% Jets liquid photopolymer resin and cures it layer by layer with UV light, enabling highly detailed, multi-material parts with different properties. Popular for prototyping and colour-rich complex models in medical modelling, consumer goods and electronics.
FDM Plastic 914×690×914 mm 1.2-1.5 mm 1.5 mm ±0.5% (±0.5 mm) Uses a heated nozzle to extrude thermoplastic filament layer by layer, ideal for durable functional prototypes. Commonly used in manufacturing, automotive and consumer products.
DLP Plastic 510×280×350 mm 0.5 mm 1 mm ±0.30 mm < 100mm; ±0.3% > 100 mm Uses a digital light projector to cure liquid resin layer by layer, providing fast, precise, high-resolution prints. Commonly used in dentistry, jewellery and high-definition prototypes.
Large Scale Plastic 2500×2500×4000 mm 3 mm — ±5 mm/m Refers to 3D printing technologies designed to create large objects or structures, such as industrial machine parts or architectural models, with an emphasis on size and structural integrity.
DED Metal 1200×800×600 mm — — — Uses an energy beam to melt and deposit metal powders or wires, ideal for repairing or adding features to metal parts in aerospace and manufacturing.
Binder Jet Metal 430×310×150 mm — — ±3% Deposits a binding agent onto a powder bed to form parts, which are then sintered. Useful for producing complex, cost-effective parts, often used in automotive, aerospace, consumer goods and jewellery.

Technology

DMLS

Metal
Max. size
500×280×340 mm
Min. detail size
0.6-0.8 mm
Min. wall thickness
0.22 mm
Tolerance
±0.25 (≤15mm); ±0.5 (>15mm)
Description

Similar to Selective Laser Sintering (SLS), but uses metal powders to produce high-strength, intricate metal parts, suitable for functional prototypes and end-use components in aerospace, medical and automotive.

Technology

SLS

Plastic
Max. size
680×380×540 mm
Min. detail size
0.8 mm
Min. wall thickness
0.7-1.3 mm
Tolerance
±0.3% (±0.3mm)
Description

Uses a laser to fuse powdered materials layer by layer, ideal for durable, complex parts without support structures. Widely used in aerospace, automotive and medical.

Technology

SLA

Plastic
Max. size
1350×750×500 mm
Min. detail size
0.2-0.5 mm
Min. wall thickness
1-3 mm
Tolerance
±0.2% (min. 0.2 mm)
Description

Uses a UV laser to cure liquid resin into solid layers, ideal for highly detailed, smooth, intricate parts. Widely used for detailed prototypes and complex designs in jewellery and dentistry.

Technology

MJF

Plastic
Max. size
380×284×380 mm
Min. detail size
0.5 mm
Min. wall thickness
0.3-0.5 mm
Tolerance
±0.3% (±0.2 mm)
Description

Uses multiple jets to apply fusing agents onto powder, which is then fused by heating elements. Delivers high-resolution functional parts with short lead times, often used in aerospace, automotive and consumer goods.

Technology

Polyjet

Plastic
Max. size
490×380×200 mm
Min. detail size
1.2-2 mm
Min. wall thickness
1 mm
Tolerance
±0.1%
Description

Jets liquid photopolymer resin and cures it layer by layer with UV light, enabling highly detailed, multi-material parts with different properties. Popular for prototyping and colour-rich complex models in medical modelling, consumer goods and electronics.

Technology

FDM

Plastic
Max. size
914×690×914 mm
Min. detail size
1.2-1.5 mm
Min. wall thickness
1.5 mm
Tolerance
±0.5% (±0.5 mm)
Description

Uses a heated nozzle to extrude thermoplastic filament layer by layer, ideal for durable functional prototypes. Commonly used in manufacturing, automotive and consumer products.

Technology

DLP

Plastic
Max. size
510×280×350 mm
Min. detail size
0.5 mm
Min. wall thickness
1 mm
Tolerance
±0.30 mm < 100mm; ±0.3% > 100 mm
Description

Uses a digital light projector to cure liquid resin layer by layer, providing fast, precise, high-resolution prints. Commonly used in dentistry, jewellery and high-definition prototypes.

Technology

Large Scale

Plastic
Max. size
2500×2500×4000 mm
Min. detail size
3 mm
Min. wall thickness
—
Tolerance
±5 mm/m
Description

Refers to 3D printing technologies designed to create large objects or structures, such as industrial machine parts or architectural models, with an emphasis on size and structural integrity.

Technology

DED

Metal
Max. size
1200×800×600 mm
Min. detail size
—
Min. wall thickness
—
Tolerance
—
Description

Uses an energy beam to melt and deposit metal powders or wires, ideal for repairing or adding features to metal parts in aerospace and manufacturing.

Technology

Binder Jet

Metal
Max. size
430×310×150 mm
Min. detail size
—
Min. wall thickness
—
Tolerance
±3%
Description

Deposits a binding agent onto a powder bed to form parts, which are then sintered. Useful for producing complex, cost-effective parts, often used in automotive, aerospace, consumer goods and jewellery.

PolyJet technology pros and cons

Advantages

  • Exceptional surface quality and fine details.
  • Multi-material and full-color capabilities.
  • Ideal for realistic prototypes and concept models.
  • Smooth surfaces with minimal post-processing.

Points to consider

  • Limited mechanical strength.
  • UV-sensitive materials may degrade over time.

PolyJet 3D printing FAQ

Can PolyJet produce multi-material components?

Yes. One of the main advantages of PolyJet 3D printing is the ability to combine materials with different properties within the same component, creating, for example, rigid and soft areas or variations in colour and transparency. This makes PolyJet particularly suitable for realistic prototypes, product simulations, anatomical models, design applications, and aesthetic and functional evaluations. The available combinations depend on the machine and selected materials. MadeInAdd defines the configuration according to the required technical and visual result.

How accurate is PolyJet 3D printing?

PolyJet is a 3D printing technology designed for high geometric definition and surface quality. In MadeInAdd configurations, the reference tolerance can reach approximately ±0.1%, with a maximum build volume of 490 × 380 × 200 mm. The process can reproduce complex geometries and fine details, making it particularly suitable for evaluation models and components where visual appearance is important. Actual accuracy depends on geometry, dimensions, and part orientation. Functional dimensions should therefore be assessed according to the application.

When is PolyJet the right choice?

PolyJet is suitable when high detail, high-quality surfaces, and realistic product representation are required. It is particularly useful for aesthetic prototypes, medical modelling, consumer goods, electronics, and components requiring multiple colours, transparencies, or different levels of rigidity within the same part. It may be less suitable when long-term mechanical strength or functional series production in thermoplastic materials is the priority. MadeInAdd therefore selects PolyJet when the main requirement is model fidelity, visual quality, or the ability to simulate multiple materials within a single component.

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