DLP 3D Printing service

  • Wide range of high-resolution resins
  • ISO 9001:2015

Digital Light Processing (DLP) is an advanced Additive Manufacturing technology

It uses a digital light projector to cure photopolymer resin layer by layer. This process enables the production of high-resolution parts with fine details, smooth surfaces, and excellent mechanical properties. DLP is widely used in industries requiring precision, such as medical, automotive, and consumer goods manufacturing.

DLP 3D printing use cases

  • Connectors, clips, and small technical housings

    Connectors, clips, and small technical housings

  • Microcomponents and miniaturised parts

    Microcomponents and miniaturised parts

  • Components with channels and very fine details

    Components with channels and very fine details

  • Insulators and components for electrical applications

    Insulators and components for electrical applications

  • Small jigs and tooling

    Small jigs and tooling

  • Sacrificial patterns for investment casting

    Sacrificial patterns for investment casting

  • Components in high-temperature resins

    Components in high-temperature resins

  • Small production runs of precision technical parts

    Small production runs of precision technical parts

Materials for DLP 3D printing

Resins

ABS-like

Photopolymer resin engineered to replicate the properties of ABS. High rigidity and good machinability, making it ideal for functional prototypes and technical components.

Rubber-like

Flexible material with rubber-like properties, ideal for gaskets, shock-absorbing components and elastomeric prototypes.

High Temp

Heat-resistant resin designed for parts exposed to elevated temperatures, such as engine components and moulds.

Medical

Biocompatible resin for medical applications, including prostheses, medical devices and customised components.

Our team of experts is at your disposal

Our engineers support you in material selection, optimising the part for metal 3D printing, and defining the required post-processes and inspections.

Talk to an expert

Opzioni di finitura per DLP

Painting

Aesthetic finish and part protection with custom painting on request.

Final result:
  • Uniform aesthetic finish
  • Customisable colour
  • Greater surface protection

Comparison with other technologies

Technology Max. size Min. detail size Min. wall thickness Tolerance Description
DMLS Metal 500×280×340 mm 0.6-0.8 mm 0.22 mm ±0.25 (≤15mm); ±0.5 (>15mm) Similar to Selective Laser Sintering (SLS), but uses metal powders to produce high-strength, intricate metal parts, suitable for functional prototypes and end-use components in aerospace, medical and automotive.
SLS Plastic 680×380×540 mm 0.8 mm 0.7-1.3 mm ±0.3% (±0.3mm) Uses a laser to fuse powdered materials layer by layer, ideal for durable, complex parts without support structures. Widely used in aerospace, automotive and medical.
SLA Plastic 1350×750×500 mm 0.2-0.5 mm 1-3 mm ±0.2% (min. 0.2 mm) Uses a UV laser to cure liquid resin into solid layers, ideal for highly detailed, smooth, intricate parts. Widely used for detailed prototypes and complex designs in jewellery and dentistry.
MJF Plastic 380×284×380 mm 0.5 mm 0.3-0.5 mm ±0.3% (±0.2 mm) Uses multiple jets to apply fusing agents onto powder, which is then fused by heating elements. Delivers high-resolution functional parts with short lead times, often used in aerospace, automotive and consumer goods.
Polyjet Plastic 490×380×200 mm 1.2-2 mm 1 mm ±0.1% Jets liquid photopolymer resin and cures it layer by layer with UV light, enabling highly detailed, multi-material parts with different properties. Popular for prototyping and colour-rich complex models in medical modelling, consumer goods and electronics.
FDM Plastic 914×690×914 mm 1.2-1.5 mm 1.5 mm ±0.5% (±0.5 mm) Uses a heated nozzle to extrude thermoplastic filament layer by layer, ideal for durable functional prototypes. Commonly used in manufacturing, automotive and consumer products.
DLP Plastic 510×280×350 mm 0.5 mm 1 mm ±0.30 mm < 100mm; ±0.3% > 100 mm Uses a digital light projector to cure liquid resin layer by layer, providing fast, precise, high-resolution prints. Commonly used in dentistry, jewellery and high-definition prototypes.
Large Scale Plastic 2500×2500×4000 mm 3 mm — ±5 mm/m Refers to 3D printing technologies designed to create large objects or structures, such as industrial machine parts or architectural models, with an emphasis on size and structural integrity.
DED Metal 1200×800×600 mm — — — Uses an energy beam to melt and deposit metal powders or wires, ideal for repairing or adding features to metal parts in aerospace and manufacturing.
Binder Jet Metal 430×310×150 mm — — ±3% Deposits a binding agent onto a powder bed to form parts, which are then sintered. Useful for producing complex, cost-effective parts, often used in automotive, aerospace, consumer goods and jewellery.

Technology

DMLS

Metal
Max. size
500×280×340 mm
Min. detail size
0.6-0.8 mm
Min. wall thickness
0.22 mm
Tolerance
±0.25 (≤15mm); ±0.5 (>15mm)
Description

Similar to Selective Laser Sintering (SLS), but uses metal powders to produce high-strength, intricate metal parts, suitable for functional prototypes and end-use components in aerospace, medical and automotive.

Technology

SLS

Plastic
Max. size
680×380×540 mm
Min. detail size
0.8 mm
Min. wall thickness
0.7-1.3 mm
Tolerance
±0.3% (±0.3mm)
Description

Uses a laser to fuse powdered materials layer by layer, ideal for durable, complex parts without support structures. Widely used in aerospace, automotive and medical.

Technology

SLA

Plastic
Max. size
1350×750×500 mm
Min. detail size
0.2-0.5 mm
Min. wall thickness
1-3 mm
Tolerance
±0.2% (min. 0.2 mm)
Description

Uses a UV laser to cure liquid resin into solid layers, ideal for highly detailed, smooth, intricate parts. Widely used for detailed prototypes and complex designs in jewellery and dentistry.

Technology

MJF

Plastic
Max. size
380×284×380 mm
Min. detail size
0.5 mm
Min. wall thickness
0.3-0.5 mm
Tolerance
±0.3% (±0.2 mm)
Description

Uses multiple jets to apply fusing agents onto powder, which is then fused by heating elements. Delivers high-resolution functional parts with short lead times, often used in aerospace, automotive and consumer goods.

Technology

Polyjet

Plastic
Max. size
490×380×200 mm
Min. detail size
1.2-2 mm
Min. wall thickness
1 mm
Tolerance
±0.1%
Description

Jets liquid photopolymer resin and cures it layer by layer with UV light, enabling highly detailed, multi-material parts with different properties. Popular for prototyping and colour-rich complex models in medical modelling, consumer goods and electronics.

Technology

FDM

Plastic
Max. size
914×690×914 mm
Min. detail size
1.2-1.5 mm
Min. wall thickness
1.5 mm
Tolerance
±0.5% (±0.5 mm)
Description

Uses a heated nozzle to extrude thermoplastic filament layer by layer, ideal for durable functional prototypes. Commonly used in manufacturing, automotive and consumer products.

Technology

DLP

Plastic
Max. size
510×280×350 mm
Min. detail size
0.5 mm
Min. wall thickness
1 mm
Tolerance
±0.30 mm < 100mm; ±0.3% > 100 mm
Description

Uses a digital light projector to cure liquid resin layer by layer, providing fast, precise, high-resolution prints. Commonly used in dentistry, jewellery and high-definition prototypes.

Technology

Large Scale

Plastic
Max. size
2500×2500×4000 mm
Min. detail size
3 mm
Min. wall thickness
—
Tolerance
±5 mm/m
Description

Refers to 3D printing technologies designed to create large objects or structures, such as industrial machine parts or architectural models, with an emphasis on size and structural integrity.

Technology

DED

Metal
Max. size
1200×800×600 mm
Min. detail size
—
Min. wall thickness
—
Tolerance
—
Description

Uses an energy beam to melt and deposit metal powders or wires, ideal for repairing or adding features to metal parts in aerospace and manufacturing.

Technology

Binder Jet

Metal
Max. size
430×310×150 mm
Min. detail size
—
Min. wall thickness
—
Tolerance
±3%
Description

Deposits a binding agent onto a powder bed to form parts, which are then sintered. Useful for producing complex, cost-effective parts, often used in automotive, aerospace, consumer goods and jewellery.

DLP technology pros and cons

Advantages

  • Exceptional surface quality and fine details.
  • High resolution and accuracy (sharper details).
  • High-speed production with precise curing.
  • Ability to print transparent components.
  • Isotropy in mechanical properties.
  • Suitable for medical and industrial applications.

Points to consider

  • More fragile than thermoplastic-based 3D printing.
  • Limited material options compared to SLS or FDM.
  • Limited UV resistance.
  • Durability: photopolymers are not stable over time.
  • Post-processing (support removal, washing, curing).
  • Non-recyclable (thermosetting polymers).

DLP 3D printing FAQ

What is the difference between DLP and SLA 3D printing?

DLP and SLA are both photopolymerisation-based 3D printing technologies that use photosensitive liquid resins, but they differ in the exposure system. DLP (Digital Light Processing) cures each layer by digitally projecting its image, while SLA (Stereolithography) uses a laser that follows the geometry of the component. DLP is particularly suitable for small, detailed components and jobs containing multiple parts within the same build area. SLA may be preferable for larger components or specific surface and material requirements. MadeInAdd selects the technology according to size, accuracy, productivity, resin, and final part requirements.

How accurate is DLP 3D printing?

In MadeInAdd configurations, DLP 3D printing offers an indicative minimum feature size of around 0.5 mm and wall thicknesses of around 1 mm. The reference tolerance is ±0.30 mm for dimensions below 100 mm and ±0.3% for dimensions above 100 mm. The maximum build volume is 510 × 280 × 350 mm. Actual accuracy depends on geometry, orientation, and the material used. For fits, mating features, and functional dimensions, component manufacturability should therefore be verified and any subsequent finishing or machining requirements assessed.

What materials can be used with DLP 3D printing?

DLP 3D printing uses photopolymer resins formulated for different aesthetic and functional requirements. The MadeInAdd portfolio includes general-purpose resins, EPU, high-HDT materials, and ceramic-based formulations. Resin selection depends on properties such as rigidity, elasticity, operating temperature, level of detail, and surface finish. The material should therefore be selected according to the actual use of the component, considering the technology, resin, and functional requirements together.

Turn your project into reality

Upload your 3D file, 2D drawing or photo and get your quote.

Instant quote

All uploads are protected and confidential.